Standardized work
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Standardized WorkCreating Continuous Flow
Process
Coaching
Incorporated
Presented by:
Brian D Krichbaum
Standardized Work
Definition
A detailed and documented system in which production workers both develop and follow a repeatable sequence of tasks within a work assignment. The standardized work sequence represents the best practices for the operator to follow in the completion of his/her job.
Process
Coaching
Incorporated
Page 2 of 59
© 2008 Process Coaching Incorporated
Standardized Work
Elements
Takt time – Demand Rate
Cycle Time – Production Time
Work Sequence
Process
Coaching
Incorporated
Page 3 of 59
© 2008 Process Coaching Incorporated
Standardized Work
Takt Time
Takt Time - the demand rate of production, the rate at which we sell our product or service.
Takt is a German musical term which refers to the pace, or drumbeat of a musical score. The concept of takt keeps our activities on pace much as the metronome keeps the musician on the beat.
Process
Coaching
Incorporated
Page 4 of 59
© 2008 Process Coaching Incorporated
Standardized Work
The Tools
Process Instruction Sheets
Standardized Work Analysis Sheet (Cell Layout)
Time Observation Sheet
Operator Balance Chart
Standard Work Combination Sheet
Process
Coaching
Incorporated
Page 5 of 59
© 2008 Process Coaching Incorporated
Standardized Work
Process Instruction Sheets
Definition
Detailed, visual instructions written from the perspective of the operator which detail the sequence, methods, tools required and critical to quality characteristics of an operation.
Process
Coaching
Incorporated
Page 6 of 59
© 2008 Process Coaching Incorporated
Standardized Work
Cell Layout
Definition
Detailed, visual representation of the location of everything in the workcell, including workstations, parts racks and storage areas, and operators.
Used to plan the layout of cells, analyze the amount of walking